Name: Scantech TrackScan Sharp-E
Brand: Scantech

Overview

Scantech TrackScan Sharp-E

A next-generation innovative tracker system combining a 25-megapixel industrial camera with patented Triple Cross technology and 81 blue laser lines for unprecedented scanning accuracy

Unlike comparable systems, it operates wirelessly on fully autonomous power, allowing objects to be scanned from up to 8.5 meters away without loss of accuracy. TrackScan Sharp-E is the only system in its class calibrated to the international ISO 17025 standard, ensuring reliable measurements in any production environment.

Key advantages

Scanning speed of 6,000,000 points/s — the fastest scanner in its class for industrial use
Accuracy of up to 0.025 mm — laboratory-grade accuracy in shop-floor conditions
Fully wireless operation — up to 4 hours of continuous work without a mains connection
Extended scanning range — measurement volume of up to 90 m³ for large objects
Class II laser — safe for the operator and bystanders
Marker-free scanning — optical tracking eliminates the need to apply reflective targets

Industries

Aerospace — scanning fuselages, wings and large components

Energy and heavy engineering — inspection of turbines, rotors and industrial equipment

Automotive — reverse engineering of bodies and chassis

Shipbuilding — measurement of ship hulls and large marine structures

Construction and architecture — scanning buildings and infrastructure

Applications

Geometric inspection

Precise hole measurement (hole position accuracy 0.050 mm)

Reverse engineering

Creating digital models of existing objects

Deep hole scanning

A unique ability to scan hard-to-reach areas

Comparison with CAD models

Instant visualization of deviations

Deformation monitoring

Real-time monitoring of geometry changes

Detailed description

TrackScan Sharp-E is an integrated optical 3D scanning system with active tracking, designed for the most demanding industrial metrology tasks. It is equipped with a groundbreaking 25-megapixel industrial camera that delivers 5 times higher resolution than previous generations of scanners.

The key feature of TrackScan Sharp-E is Triple Cross technology with 81 blue laser lines, which can scan surfaces of any complexity, including deep holes and hard-to-reach areas, at a 300 mm standoff distance and a 400 mm depth of field. 13 The system works fully wirelessly with real-time data transmission, making it an ideal solution for scanning large objects in a production environment.

TrackScan Sharp-E supports a measurement volume of up to 49 m³ at a base tracking distance of 3.5 m with an accuracy of 0.049 mm, and its maximum working volume reaches 125 m³ for the largest projects. 16 19 All system measurements are calibrated to the international ISO 17025 standard, which ensures that results are legally valid for certification and quality control.

Aerospace

Geometry inspection of composite structures, turbine blades and aerodynamic surfaces.

Automotive industry

Scanning of ship hulls, sections and interior spaces with no size limitations.

Energy

Turbine blade diagnostics, part wear inspection, and scanning of pipelines and fittings.

Heavy engineering

Inspection of large parts, railcars, ship structures and industrial equipment.

Medicine and prosthetics

Creating accurate 3D models for orthopedic devices and dental implants.

Education and R&D

Student training, scientific research, prototyping and new product development.

(1) ISO 17025 certified: performance was evaluated according to VDI/VDE 2634 Part 3 and the JJF1951 specification, based on the distance measurement error (PS).

(2) ISO 17025 certified: performance was evaluated according to VDI/VDE 2634 Part 3 and the JJF1951 specification, based on the standard error of distances between calibration spheres.

(3) The industrial-grade high-accuracy measurement range of TrackScan Sharp-S is up to 135 m³, and its scanning range is up to 233 m³.

Specifications

Technical specifications

Manufacturer data. Ask an EXAMETRA engineer for the current configuration.

Scantech TrackScan Sharp-E

Optical tracking system

Accuracy
Ultra-precise scanning	17 parallel blue laser lines
Accuracy(1)	Up to 0.025 mm
Resolution	Up to 0.020 mm
Hole position accuracy	0.050 mm
Certifications	CE, RoHS, WEEE, FCC
Speed
Ultra-fast scanning	81 blue laser lines (Triple Cross technology)
Scanning speed	Up to 6,000,000 points/s
Working area and size
Deep recess scanning	1 additional blue laser line
Scan area	800 mm × 700 mm
Volumetric accuracy(2)	10.4 m³ (3.5 m) — 0.049 mm
Volumetric accuracy(2)	35 m³ (5.2 m) — 0.069 mm
Volumetric accuracy(2)	90 m³ (7.2 m) — 0.128 mm
Optimal standoff distance	300 mm
Optics and modes
Laser class	Class II (eye-safe)
Volumetric accuracy (paired with MSCAN photogrammetry system)	0.044 mm + 0.012 mm/m
Software and connectivity
Output file formats	.stl, .pj3, .igs, .asc, etc., custom
Connection interface	USB 3.0, network interface
Build and operation
Operating temperature	-10 – +40°C
Relative humidity	10 – 90%, non-condensing
Other
Depth of field	400 mm, 800 mm (extended depth of field)
Patents	CN109000582B, CN110992393B, CN111678459B, CN111694665B, CN112802002B, CN112867136B, CN112964196B, CN113188476B, CN113340234B, CN113432561B, CN113473034B, CN113514008B, CN113766083B, CN114001696B, CN114205483B, CN114554025B, CN114627249B, CN115289974B, CN115325959B, CN115493512B, CN115511688B, CN115661369B, CN115690333B, CN115695763B, CN116136396B, CN116206069B, CN116244730B, CN209263911U, CN210567185U, CN211121096U, CN214149174U, CN218103220U, CN218103238U, CN218411072U, CN218584004U, CN218734448U, CN219829788U, CN219834226U, CN307756797S, EP3392831B1, EP3907702B1, KR102096806B1, US10309770B2, US11060853B2, US11493326B2